AIWASON intelligent busbar system

Solutions

Data Center & Critical Infrastructure Solutions

Fire-resistant busways, intelligent monitoring, and prefabricated delivery to power AI-era campuses without compromise.

Cloud Platform

Integrated Operations Platform

Manage every intelligent busbar asset from installation to maintenance. The AMS platform centralises data so operations, maintenance, and decision makers share a single source of truth.

Asset Lifecycle Management

Asset Lifecycle Management

Register field assets with QR codes, view event history, telemetry, and maintenance logs, and keep lifecycle records synchronised across teams.

Report Management

Report Management

Create reusable report templates, customise metrics for compliance, and produce on-demand summaries that reflect live operating data.

Historical Analytics

Historical Analytics

Compare multi-node historical data, correlate temperature, current, and alarms, and build long-term insights for optimisation.

Operations Management

Operations Management

Consolidate work orders, inspection results, and field feedback. Dispatch tasks from the console and track closure with automated statistics.

Maintenance Planning

Maintenance Planning

Define inspection and maintenance plans by scenario; the platform schedules and assigns tasks automatically to ensure on-time execution.

Monitoring

Real-time Insight & Alerts

Visualise busbar status across buildings, floors, or entire campuses. When anomalies appear, the alerting engine notifies teams instantly through the preferred channel.

Real-time Monitoring

Real-time Monitoring

Layered dashboards present busbar health, thermal hotspots, and load distribution in real time, making it easy to pinpoint anomalies.

Intelligent Alerts

Intelligent Alerts

Multi-channel alerts (audio-visual, push notifications, email/SMS) ensure that warnings reach the right responders without delay.

Data Center

Data Center Intelligent Busbar System

Growing AI and big-data workloads demand higher density power distribution. The AIWASON system integrates high-efficiency conductors, rapid installation, and intelligent monitoring to meet modern data center requirements.

Data center busway topology diagramTopology
Data hall live deploymentData Hall
Production line deliveryProduction

Deployment Agility

  • Modular components shorten installation windows and simplify expansion in high-rise or retrofit projects.
  • Tap-off units support live installation, reducing downtime and offering flexible load balancing.
  • Independent branch boxes integrate with industrial connectors, enabling fast tenant onboarding.

Efficiency & Safety

  • Optimised conductor design lowers transmission losses while keeping temperatures stable.
  • Integrated monitoring modules capture temperature, current, and insulation status for early risk detection.
  • System design meets dual-circuit redundancy requirements to keep critical loads online.

Lifecycle Advantages

  • Busway lifespan reaches 25–30 years, with tap-off modules designed for 10–15 year service windows.
  • Prefabricated installation accelerates delivery and reduces labour costs by up to 30%.
  • Rapid replacement design minimises downtime and lowers long-term O&M expenditure.

Delivery

End-to-End Delivery Playbook

From topology simulation to long-term operations, each stage is digitised and linked with prefabrication, ensuring predictable quality for critical data centers.

Topology Simulation & Load Planning

Topology Simulation & Load Planning

  • 3D topology and redundancy simulation to validate 2N / 3+1 schemes before fabrication.
  • Liquid-cooling, AI cluster and battery rooms modelled for future growth scenarios.
  • Cable ladder, riser space and maintenance clearances resolved during digital rehearsal.
Prefabrication & Factory Acceptance Test

Prefabrication & Factory Acceptance Test

  • Segment fabrication with QR-coded genealogy for every extrusion and connector.
  • Thermal soak, insulation, and partial discharge tests conducted before shipment.
  • Factory acceptance integrates cloud platform provisioning for day-zero onboarding.
On-site Installation & Commissioning

On-site Installation & Commissioning

  • Modular supports and laser alignment keep long-span trunks level with minimal labour.
  • Smart tap-offs are hot-swapped and paired via NFC to register with the monitoring cloud.
  • Progress tracked in BIM viewer so stakeholders see live status of each zone.
Operations Analytics & Lifecycle Optimisation

Operations Analytics & Lifecycle Optimisation

  • Unified dashboards correlate thermal hotspots with branch loads for proactive balancing.
  • AI algorithms forecast stress on connectors and recommend maintenance windows.
  • Automated reports capture ESG metrics and uptime SLA evidence for stakeholders.

Architecture

Core Components

Busway Trunking

Busway Trunking

6063-T5 aluminium trunking with 2.5 mm panels protects conductors, improves heat dissipation, and survives heavy-duty environments.

Conductor

Conductor

Oxygen-free copper strip (>99.98% purity) with surface tin plating keeps resistance low and efficiency high.

Insulation Sleeve

Insulation Sleeve

Reinforced PC insulation withstands 130°C+, resists flame spread, and avoids halogen emissions during overheating.

Precision Connector

Precision Connector

Aluminium alloy connectors ensure reliable electrical continuity and easy assembly for straight or angled configurations.

Tap-off Box

Tap-off Box

Tap-off modules integrate industrial plugs and smart metering, supporting single- or dual-circuit redundancy.

Custom Engineering

Tailored Power Distribution Layouts

Choose the configuration that matches your density requirements. Modular layouts adapt to hyperscale facilities, hospitality, transportation hubs, and campus infrastructures.

Dual-feed for Every Pair of Racks

  • PS output loop redundancy improves availability by ~50%.
  • Additional trunk space enables future growth without downtime.
  • Ideal for medium-sized rooms with around 10 racks per row.

Dedicated Dual Circuits per Rack

  • Dedicated supply per rack simplifies UPS routing and maintenance.
  • Compact footprint keeps aisle space clear for O&M activities.
  • Suitable for high-density corridors exceeding 16 racks.

One-to-Three Redundant Supply

  • Tap-off count matches two-thirds of rack quantity for balanced load.
  • Supports 220 V single phase or three-phase distribution with quick isolation.
  • Provides strong redundancy for turbine, rail, or airport scenarios.
Solutions | AIWASON | AIWASON